Located in Farmingdale, NY
Pay: 27
Job Full Description
The Powder Coating Department Group Lead oversees daily operations of the powder coating department in cabinet and containment manufacturing environment. This role ensures high-quality finishes on enclosures and containment products by managing workflow through SAP/MRP systems, coordinating personnel, enforcing safety and quality standards, and driving Lean/5S+1 initiatives.
Key Responsibilities
Team Leadership & Production
- Lead, train, and coach a team of powder coaters, line operators, and support staff.
- Assign daily work based on SAP picklists, Lot-by-Lot sheets, and production schedules.
- Conduct pre-shift meetings to communicate goals, safety reminders, and quality expectations.
- Ensure proper racking and handling of cabinet and containment components to prevent damage or contamination.
Quality & Process Control
- Monitor surface preparation, coating thickness, adhesion, and curing to meet cabinet and containment quality standards.
- Perform in-process inspections and collaborate with Quality to resolve coating defects (e.g., fisheyes, orange peel, poor adhesion).
- Implement corrective actions and maintain Lot-by-Lot documentation.
- Support ISO 9001 compliance through accurate record-keeping and adherence to procedures.
Systems & Administration
- Utilize SAP/MRP systems for production tracking, work order closures, and powder inventory management.
- Record daily output, downtime, and scrap data in SAP and on production tracking boards.
- Coordinate with Scheduling and Inventory Control to prioritize urgent orders and maintain WIP accuracy.
Equipment & Safety
- Oversee the set-up, operation, and care of powder spray guns, booths, ovens, and pre-treatment systems.
- Enforce OSHA and EHS safety policies, including PPE, lock-out/tag-out, and safe material handling.
- Conduct daily safety inspections and report equipment issues for maintenance action.
Continuous Improvement
- Champion 5S+1 and Lean Manufacturing practices to improve efficiency and reduce waste.
- Lead root cause and corrective action (RCCA) for recurring defects or equipment issues.
- Recommend process improvements to enhance first-pass yield and throughput.
Required Experience
- 5+ years in a manufacturing or finishing environment, including 3+ years in powder coating or industrial painting.
- 2+ years in a lead or supervisory role, preferably within a cabinet, enclosure, or containment manufacturing setting.
- Proficiency in SAP or similar MRP/ERP systems for scheduling, work orders, and inventory tracking.
- Strong knowledge of electrostatic powder coating applications and pre-treatment methods.
- Familiarity with ISO 9001, Lean, Six Sigma, or continuous improvement programs.
Education
- High School Diploma or GED required.
- Associate’s Degree in Manufacturing Technology, Industrial Management, or related field preferred.
- Powder Coating Institute (PCI) certification or OSHA training a plus.
- Forklift certification desirable.
Skills & Competencies
- Excellent leadership and communication abilities.
- Skilled at troubleshooting powder coating defects and maintaining process consistency.
- Strong organizational skills and attention to detail.
- Ability to work in a fast-paced, high-temperature manufacturing environment.
- Proficiency in SAP transactions for production and inventory control.
Work Environment
- Cabinet and containment finishing area with exposure to powders, chemicals, and oven heat.
- Frequent standing, walking, bending, and lifting up to 50 lbs.
- Required PPE includes respirators, gloves, safety glasses, and hearing protection.
- Must be flexible for overtime or weekend work to meet production schedules.
#2127LI
Farmingdale, NY
2127
565 Broadhollow Road
Suite 9E
Farmingdale, NY 11735
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